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Sunday, January 29, 2012

Our 4x4 1986 Pajero

This is what the pajero looked liked when we brought it.

 

This is what our 1986 4x4 pajero looked like when we brought it048 This is the side view. We put a 2inch lift kit and extra leaf in the suspension006 (4)  

We called it the Dinosaur054
And added golden balls to it012  

Firstly we took the last 2 seats out of the back to give us more room

002 (8)

Now we will show you photo's of all the work that went into getting the pajero the way we want it.

The storage
In the back of the pajero we made a slide for the fridge and 2 slide out draws. The table is attached to the back door. When u need the table it fits under 2 lugs near the fridge and draws over the bumper. There is plenty of spare room at the back for extra clothes, beading and so on.

0004 (2)The frame work 003The guard being added on  
008 (3)Trying the frame work out in the car 0002Side boxes go in  
0005Slides for the fridge go in 007Floor for the fridge goes in  
008 (2)Try the fridge in    
     

 

Now the basic frame is in we can start to line it.

Filled in the side boxes002 (2) Part of the outer frame filled in001  
Whole frame filled in004 (3) Part frame lined003 (3)  
005 (2)Inner shelf covered 010 (2)Frame now lined  
001 (3)Frame lined and draws in    
     

Now the table and the fridge goes in

The fridge and one of the draw fronts are in001 (2) And now the table015  
Dave made a holder on the inside of the back door for the table020 (2)    
     
     

The Water Tank
There is a tap for drinking water, it runs of a 12 volt pump. There is a 45 litre's stainless steal tank behind the back seat and there is a filler and filter on the left hand side back up high.

 

004 (4)This is where the tank is going Testing the pump on the water tank008 (5)  
006The water tank is made The tank has 3 compartments and holds 45 litres008  
013 This is where you fill the tank The tap where you get your drinking water from011  

LIGHTS
There are 4 spot lights on the front,a working light on the side and back and there are 2 led lights on the left side.

4 spot lights. 2 on bumper and 2 on roof rack134 Side work light028
130Back work light 2 l e d side lights on the left side. For late camp nights027
   

CENTRE CONSOLE
The centre console was made to take switches for spot lights,work lights,fridges front and back,water pump and extra plugs for games charges for phone and camera.

The centre drink fridge and all switches and 12v sockets022 The 12v sockets. There are 4 of them023

The WINCH
We brought for $530.00. It's a champion I had seen it on display and it was underwater for 3 months. It was green and slime was all over it and it was still working. So that is why we brought it. The winch is 9,500 pound with cable and remote controller. I did fix it myself (david) by using a 200 pvc between the front chassis rails and I modified the front bumper bar. It works well.

017The bracket 015The plate
013The winch been put in place The cable in place012 (3)
014Top view of the winch The winch completed016
   
   

The DUEL BATTERY'S
The system we brought for $150.00 from gumtree. It is 150amp very good system to run the winch,lights etc and a good back up if we get a main flat battery.

035The spare battery and wiring The control centre034
031The component that charges the battery’s  

The SNORKEL
Made the snorkel out of 90mm pvc pipe and fittings with a reducer from 90mm to 50mm and mounted a flex hose to the air cleaner and then painted black. This will help get cleaner air and maybe stop water getting into the carby. It cost about $60.00 in total.

Dave made the hole for the snorkel025 Snorkel entrance
026
Snorkel under the hood
023
The flexiable hose that goes from the snorkel to the air filter
005 (3)
Inner snorkel painted
031 (2)
outer snorkel painted
030
Snorkel completed
002 (3)
 

The Bra
We got a bargain with the bra. We got it made by a canvas business in Morley, Perth, it cost $50.00. It is kept in place by velcro on the top and the bottom. Each section comes down and then velcro's in place. To pack it up you just roll it all up together and then velcro it on the bull bar where it stays.

The bra rolled up
041
The full screen
042
The bug screen
045
 

The ROOF TOP
We brought the rack for $200.00, but it wasn't complete so we had to make support mounts for the gutter. The roof top tent was brought for $800.00 from the quokka and made the frame to suit it. When we put the 2 foot racks we had to make them the same height so we could fit the awing on the roof rack. we mounted a spare tyre using a pajero spare tyre mount off the back door. 2 tool boxes where mounted. the large one is for recovery gear and chain saw. the smaller one for spare parts. We mounted a long handle shovel and sand dune flags fitted by using pvc pipe. There is a small ladder for climbing and we fit it inside each doorway, there is a camp table and a fly screen room for the awning.

The roof rack
004
The awning,spare table
019 (2)
Roof top tent
008
Sand flags
020 (3)
The ladder
007 (3)
Where the ladder goes
015 (2)
Car all packed up
014
Car fully set up
005 (4)
   
   
   

The MECHANICS
We took out the open diff and tail shaft. We put in a LSD, which will give us better traction with both wheels working at the same time under load. As the tail shaft has to be shorten because the Lsd diff is bigger than the original one by about 65mm

Taking the diff out
003 (5)
The old diff is out
007 (4)
The 4x4 with no diff
012 (6)
The new diff painted
006 (2)

NEW ENGINE
We swapped the new engine for the old engine because the timing chain was gone in the old engine. Both engines are 2.6lt

Just took the engine out
096
The engine is out
098
2 engines Side by side
104
The new engine
136
   
   
   

AND THAT IS THE FINISHED PRODUCT OF OUR DINOSUAR.
JOB WELL DONE DAVE, WE ARE SO PROUD OF YOU.

1 comment:

  1. Fantastic.. can't beat a Pajero.. our favourite... got some good ideas for ours from this . Well done and thanks

    ReplyDelete